MoPars Unlimited

Engine Balancing

     All V8, V6 and 4 cylinder engines need to be balanced when you overhaul the engine.  This is a necessary procedure that will extend the life of your engine, allow smoother operation, increase horse power, and improve gas mileage in any stock or race engine.

     To give an idea how much weight is in your typical engine, a crank shaft weighs approximately 50 pounds, a connecting rod and piston assembly are 4 to 6 pounds.  At any revolutions per minute (RPM) there is a substantial amount of weight reciprocating and rotating inside the engine block.  At 4000 RPM, 28 grams (1 ounce) of weight 4 degrees from center of the crankshaft produces 112 pounds of external force on the crankshaft.  This causes an overloading of main bearings, which increases bearing wear and significantly reduces the life of the engine.  It also takes away usable horsepower caused by the increased friction.

     The following chart shows how a specific weight is multiplied at different RPM's during engine operation.

RPM's

Weight

  2000 4000 6000 8000
7 grams 7 lbs. 28 lbs. 63 lbs. 112 lbs.
14 grams 14 lbs. 56 lbs. 126 lbs. 224 lbs.
28 grams 28 lbs. 112 lbs. 252 lbs. 448 lbs.

     In stock engines, connecting rod weights will vary 30 to 40 grams.  Original cast pistons can vary up to the same amount.  New pistons, including forged pistons, vary in weight up to 10 grams.  I have seen a set of high performance replacement MoPar connecting rods vary by 30 grams in weight.

     Whenever you rebuild an engine, insist on a quality balance job on your components.  As a standard, each component show weight within 1 gram of each other.  Your vibration dampner (except fluid or rattle dampner), flex-plate or flywheel, pressure plate and timing chain should be balanced with the crankshaft.   Due to the design of fluid dampners and "rattle" dampners, there are internal assemblies that throw the crankshaft out of balance.  They have to spin above 500 RPM to function as per their design.  Many people who do balancing recommend a good steel or stock dampner, because it will work well with most applications and can be balanced with the crankshaft.  The cost of this procedure will normally average between $200 to $350.

     This does add cost to the rebuild, but compared to the benefits, it can add to the engine, it is well worth every dollar spent.

Ken Imthurn

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